①Excellent material selection
To ensure the absolute safety and reliability of product quality, we have formulated strict raw material acceptance norms. All raw materials must undergo multiple inspections and verifications before entering the production line. The primary link is that the supplier must provide the factory inspection report of conformity on time and accurately. This report is like the "birth certificate" of raw materials, a powerful proof that they have met the basic industry standards when leaving the factory. It is not merely a piece of paper; it is a preliminary endorsement of the initial quality of the raw materials. Only raw materials holding this qualified report are eligible to enter our subsequent review process.
The materials we adopt are all from internationally renowned suppliers, such as high-quality sawtooth materials from Zhuzhou, Sweden, Japan and other places, which comply with performance indicators such as HV30:1500,TRS VALUE 2000 N/MM², ISO code P10-P30 hardness, flexural strength, etc.
For the selection of sheet materials, we have chosen high-quality steel from well-known steel mills such as Baowu Steel, Japan and Germany. These steel mills, with their advanced production techniques and strict quality control, produce steel of extremely high quality. Using these high-quality steels as sheet materials can effectively ensure that each product has outstanding durability and stability. Whether in a high-intensity working environment or after long-term use, it can always maintain a good performance state, providing users with a reliable and long-lasting usage experience.
②Carefully designed
In terms of product design, we use advanced computer-aided design (CAD) software for 3D modeling to ensure that every detail has been precisely calculated and optimized. Through structural optimization design, we not only enhanced the performance of the product, but also significantly reduced material waste, achieving the dual goals of high efficiency and environmental protection. In addition, the design of our tool components adopts a modular concept, combined with big data grouping technology, which can quickly realize the design and simulation processing of tools, greatly shortening the product development cycle.
During the testing phase, the sawing laboratory is equipped with advanced high-speed camera systems from Japan and precision measurement equipment from Taiwan's Kuantai. By combining high-speed image acquisition with microscopic morphology analysis, a systematic study on the chip formation during the sawing process of metal materials is conducted. The laboratory focused on studying the influence laws of process parameters such as cutting speed, feed rate, and tool rake Angle on the formation mechanism of chip curling. Based on the theory of cutting mechanics and the material fracture criterion, a mechanical model of the sawing process was established, and the accuracy of the model was verified through experiments. Based on this, the R&D team successfully developed an optimized sawing tooth profile suitable for different materials (including carbon steel, stainless steel, aluminum alloy, etc.), significantly improving sawing efficiency and the quality of the processed surface. The research results have been successfully applied in many manufacturing enterprises, with an average increase of more than 20% in sawing efficiency and service life.
It is worth mentioning that all of our designs have completely independent intellectual property rights. This not only reflects our strength in technological innovation but also ensures our unique advantages in market competition. Through continuous technological accumulation and innovation, we are committed to providing customers with the highest quality products and services.
